At Brainerd Chemical Company, we believe safety is more than a compliance checkbox—it’s a responsibility we uphold with every shipment, every customer interaction, and every training session. As a domestic supplier of Hydrochloric acid (HCL), with a long-standing reputation for safety and environmental responsibility, Brainerd Chemical helps industrial users manage hydrochloric acid with confidence, care, and compliance.
Here’s what every industrial user needs to know about handling hydrochloric acid safely—and how Brainerd Chemical supports you in doing it right.
Why Hydrochloric Acid Demands Respect
Hydrochloric acid is a strong mineral acid that can:
- Cause severe skin burns and eye damage
- Emit toxic fumes that irritate the respiratory tract
- React violently with water and incompatible materials (such as metals and oxidizers)
- Corrode metals and damage storage infrastructure
In short, it’s not just about what HCL can do — it’s about how you safely control it.
Safe Handling Guidelines for Industrial Operations
- Use Only in Well-Ventilated or Outdoor Settings
Whether working in a plant or on-site, ensure adequate airflow. Fumes from concentrated HCL can cause serious respiratory irritation or even pulmonary edema in high doses [NIOSH Guide to Chemical Hazards]. - Always Wear Full Personal Protective Equipment (PPE)
Appropriate gear includes:- Full-face respirator with acid gas cartridge
- Chemical-resistant gloves (e.g., butyl rubber)
- Chemical splash goggles or face shield
- Full-body acid-resistant suit
- Rubber boots
- Follow the Golden Rule: Add Acid to Water—Never the Reverse
When diluting HCL, always pour acid into water slowly. Reversing this can cause a violent exothermic reaction with potential splash hazards. - Prepare for Emergencies
- Install accessible eyewash and emergency shower stations
- Keep spill neutralizers like sodium bicarbonate or sodium carbonate readily available
- Train staff on SDS procedures and first-aid response
- Be Ready to Respond to Spills
For small, manageable spills:- Use absorbent materials and neutralizers
- Wear full PPE
- Dispose of all cleanup materials as hazardous waste per local regulations
Large spills (≥5,000 lbs in 24 hours) must be reported to the National Response Center [EPA EPCRA Guidelines].
Storage and Transportation Best Practices
- Store in tightly sealed containers made of compatible materials (e.g., PVC, polyethylene)
- Keep in a cool, dry, well-ventilated area, away from sunlight, heat, or incompatible substances (like oxidizers and metals)
- Clearly label all containers and ensure they are secured against tipping or damage
Hydrochloric acid should never be stored near incompatible chemicals such as sodium hypochlorite, which can form toxic chlorine gas upon contact [OSHA Chemical Database].
What Makes Brainerd Chemical a Trusted Partner in Safety?
Brainerd Chemical Company sets itself apart with a safety-first mindset backed by:
- Comprehensive HCL delivery options, 1% to 36% HCI in drums to bulk tankers
- Strict adherence to regulatory compliance and SDS protocols
- Customer training and support to ensure correct usage and emergency readiness
- Commitment to environmental sustainability, with technologies that reduce emissions and improve chemical stewardship across the board
Our industry leadership is not only in product delivery—but in the standards we uphold.
Conclusion
Handling hydrochloric acid safely in an industrial environment requires vigilance, the right equipment, and expert support. Brainerd Chemical Company has built its reputation by not only delivering top-quality HCL but also by standing at the forefront of safety, compliance, and sustainability.
Contact us today to learn how Brainerd Chemical can support your team with safer, smarter chemical solutions.